1. Excessive moisture in ores leads to adhesion on conveyor belts, coal bunker clogging, and even creates severe risks during bulk shipping due to cargo liquefaction.
2. Rising water and energy use for dehumidification, dust control, slurry transport, and drying expand environmental footprint and operating costs.
3. Persistent pain points: airborne dust on roads/stockpiles/crushers, water-rich drilling/processing sludges, unstable tailings rheology, and corrosion/moisture hotspots.
4. Stronger sustainability expectations: closed-loop water, reduced emissions, non-toxic chemistries, and performance in saline/alkaline conditions.
Our Solution:ORESORB™
Dust suppression: creates a moisture-retentive gel layer that binds fines, helping cut dust by ~30–60% (per script context), extending reapplication intervals.
Ore surface dewatering: SAP absorbs excess moisture from the surface of the ore, making the coal slime less sticky and preventing the formation of coal bunker wall adhesion in advance without affecting the coal quality; it can reduce the problem of ore sticking to the conveyor belt due to excessive humidity, thereby improving work efficiency; it can also reduce the risk of wet ore slipping during transportation and causing the cargo ship to capsize.
Sludge/drilling mud solidification: agglomerates and encapsulates fines and water into a cohesive mass with low expansion (~1% volume increase), simplifying cleanup and transport.
Tailings/rheology control: tunes viscosity and yield stress to reduce segregation/settling and support water recovery in closed-loop systems.
Localized dehumidification: used as desiccant packs, coatings, or sealants to build moisture-resistant barriers in critical zones, complementing mechanical systems with lower energy use.
Implementation notes
-Validate dosage via quick jar/field tests considering moisture load, solids %, ionic strength (NaCl/CaCl), temperature, and required handling time.
-Target hotspots first (adhesion, dust, sludge build-up, corrosion) to maximize impact and reduce energy consumption.
-Custom formulations available to match ore type, brine chemistry, particle size distribution, and operational goals.